Combine Concave

Laser Cut Inserts to Verify Distance of Braces along Radial Curve
Push Pin Assembly enters Part to Verify Location of mounting bolts
Machined Swing Arm, with Slide Extension checking slot locations threshing inserts

Bracket Multi-Gauge

Tethered Go/No-Go Pins
Inside Width and OAL Length Verified
Hole Positions & Diameters Checked
Cutouts Position Checked

Brace Plate

3X Datum Locating Pins
Destaco clamps
Custom Levers at Max Flange Angle checking thru hole locations at MMC
Push/Pull end blocks controlling flange angle ±1 degree

Channel Angle Gauge

90° Angles on Channel Verified ±1°
Flanges Verified ±1° on compound angle

Profile Gauge

Width & Profile of Channel Verified

Drop In & Passthrough

90° Checked on Side of Gauge
Holes & Slots verified at LMC
Width & Length Checked by Pocket
Initial slot boss received was .0003" OOT and replaced by creating a pocket and insert.

Profile Gauge

Part Passthrough Verifies Flange Angles ±1°
Profile controlled to Max Material Condition (MMC)

Form & OAL

Part Passthrough Verifies Radius
Overall Length Checked
Part Width Maintained

Profile & Pin

Passthrough of Form Angle ±1°
Hole Location checked at LMC
Stepped Go/No-Go Verifies Diameter of Punched Hole
Max OAL of cutoff controlled by pins

Profile of Form

Parallelism & Distance Between Flanges
Max Height & Location of Extrusion Boss
OAL Length & Angle of Flanges Maintained

5-Axis Hole Position

Secondary Laser OP of Hole Cutting
Position of Holes Verified by Distance to Edge
Inside Profile of Pocket Distance Verified

Chanel Multi-Gauge

Profile of Channel & Width Checked at ±1°
Side hole position locations verified at MMC (Part Flipped for mirrored hole location)
OAL Flange Height to Radius from Base Verified
OAL Part length controlled by relief cuts in blocks.
Sliding Pin through block verifies 'bottom' hole location at MMC
Stepped Pin mounted on fixture verifies GO/NO-GO Min/Max diameters of punched holes.

Form Profile

Part Passthrough Verifies Flange Angles ±1°
Max Length of Flanges Maintained
Max Extrusion Boss Height & Location Verified

Radial Bracket

Part Located on Radius Tangency applied locational force by slide lever
Formed Flanged Verified within ±1° by sliding blocks
Slot Positions on Flanges Verified by pins with locked rotation.
Mounted stepped slot pin checking GO/NO-GO slot sizes

Weldment Angle

Custom EDM Slider & Linear Rail verifying flange angles post weldment are in alignment while resting on tangency of pressed
Side walls modified to A2 @ 62HRC
Additionally fixture rapid width assessment for robotic weld cell.

Column Gauge

Controlled profile by machined pocket
Max Width by slot passthrough
Hole Dia Go/No-Go Verified on Stepped Pin

Compound Bracket

Base Bracket

Radiator Gauge

Pocket Profile

Stepped Go/No-Go Hole Dia.
Profile Controlled by Pocket
Max Width checked by slot

Radial Pocket

Radial Pocket 2

Press Brake Plate

Hole location on formed bends verified by LMC Pins
RH & LH shared plate

Through Boss

Part Located on Tangency
Formed Flanged Verified ±1°
Max Boss & Flange Height

Flange Angles

Pinned Flange

Brake Form Bracket

Non 90°

Laser Cut, Press Brake Formed Workpiece
New Resting New Target Datums
EDM Cut, Milled Notched Sliders for Hole & Angle Verification
Step Pins for Go/No-Go of Hole Diameters
Dual Gauge, Checking RH & LH Variant

Channel

Profile through
Hole Diameters
Hole & Slot Locations

Channel Pocket

Bracket Pocket

Overall Length & Width Maintained by Pocket
Sliding Pins Check Hole Position at LMC
Stepped Pin Verifies Go/No-Go Diameter of Holes
Max Width of Channel +1°

Profile & Pin Gauge

Channel Width Checked ±1°
Hole Diameters Verified on Stepped Pins
Hole Locations Checked by LMC Pins

Raised Drop

Flange Bracket

Formed Tabbed Flange

Profile Form

EDM Thru Profile
Slot Profile
Angle ±1

Bracket Slide

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