Laser Cut Inserts to Verify Distance of Braces along Radial Curve
Push Pin Assembly enters Part to Verify Location of mounting bolts
Machined Swing Arm, with Slide Extension checking slot locations threshing inserts
Tethered Go/No-Go Pins
Inside Width and OAL Length Verified
Hole Positions & Diameters Checked
Cutouts Position Checked
3X Datum Locating Pins
Destaco clamps
Custom Levers at Max Flange Angle checking thru hole locations at MMC
Push/Pull end blocks controlling flange angle ±1 degree
90° Angles on Channel Verified ±1°
Flanges Verified ±1° on compound angle
Width & Profile of Channel Verified
90° Checked on Side of Gauge
Holes & Slots verified at LMC
Width & Length Checked by Pocket
Initial slot boss received was .0003" OOT and replaced by creating a pocket and insert.
Part Passthrough Verifies Flange Angles ±1°
Profile controlled to Max Material Condition (MMC)
Part Passthrough Verifies Radius
Overall Length Checked
Part Width Maintained
Passthrough of Form Angle ±1°
Hole Location checked at LMC
Stepped Go/No-Go Verifies Diameter of Punched Hole
Max OAL of cutoff controlled by pins
Parallelism & Distance Between Flanges
Max Height & Location of Extrusion Boss
OAL Length & Angle of Flanges Maintained
Secondary Laser OP of Hole Cutting
Position of Holes Verified by Distance to Edge
Inside Profile of Pocket Distance Verified
Profile of Channel & Width Checked at ±1°
Side hole position locations verified at MMC (Part Flipped for mirrored hole location)
OAL Flange Height to Radius from Base Verified
OAL Part length controlled by relief cuts in blocks.
Sliding Pin through block verifies 'bottom' hole location at MMC
Stepped Pin mounted on fixture verifies GO/NO-GO Min/Max diameters of punched holes.
Part Passthrough Verifies Flange Angles ±1°
Max Length of Flanges Maintained
Max Extrusion Boss Height & Location Verified
Part Located on Radius Tangency applied locational force by slide lever
Formed Flanged Verified within ±1° by sliding blocks
Slot Positions on Flanges Verified by pins with locked rotation.
Mounted stepped slot pin checking GO/NO-GO slot sizes
Custom EDM Slider & Linear Rail verifying flange angles post weldment are in alignment while resting on tangency of pressed
Side walls modified to A2 @ 62HRC
Additionally fixture rapid width assessment for robotic weld cell.
Controlled profile by machined pocket
Max Width by slot passthrough
Hole Dia Go/No-Go Verified on Stepped Pin
Stepped Go/No-Go Hole Dia.
Profile Controlled by Pocket
Max Width checked by slot
Hole location on formed bends verified by LMC Pins
RH & LH shared plate
Part Located on Tangency
Formed Flanged Verified ±1°
Max Boss & Flange Height
Laser Cut, Press Brake Formed Workpiece
New Resting New Target Datums
EDM Cut, Milled Notched Sliders for Hole & Angle Verification
Step Pins for Go/No-Go of Hole Diameters
Dual Gauge, Checking RH & LH Variant
Profile through
Hole Diameters
Hole & Slot Locations
Overall Length & Width Maintained by Pocket
Sliding Pins Check Hole Position at LMC
Stepped Pin Verifies Go/No-Go Diameter of Holes
Max Width of Channel +1°
Channel Width Checked ±1°
Hole Diameters Verified on Stepped Pins
Hole Locations Checked by LMC Pins
EDM Thru Profile
Slot Profile
Angle ±1